UHPC Prefabricated Substation

UHPC Prefabricated Substation is a new-generation ultra-durable integrated power distribution equipment adopting ultra-high performance concrete shell structure. Fully factory pre-assembled and pre-tested, this 12/0.4kV compact substation integrates high-voltage switchgear, power transformer and low-voltage distribution systems as a complete plug-and-play unit. Featuring ultra-high structural strength, extreme weather resistance, zero corrosion and maintenance-free shell performance, it surpasses traditional steel and ordinary concrete substations in service life and stability.
  • Commodity name: UHPC Prefabricated Substation

Keywords:

Prefabricated Substation

WhatsApp:

Product Description

Details Table

Packaging and shipping

Product Description

UHPC Prefabricated Substation is a new-generation ultra-durable integrated power distribution equipment adopting ultra-high performance concrete shell structure. Fully factory pre-assembled and pre-tested, this 12/0.4kV compact substation integrates high-voltage switchgear, power transformer and low-voltage distribution systems as a complete plug-and-play unit. Featuring ultra-high structural strength, extreme weather resistance, zero corrosion and maintenance-free shell performance, it surpasses traditional steel and ordinary concrete substations in service life and stability. Compliant with IEC international standards, it is ideal for coastal, plateau, saline-alkali and other harsh outdoor power distribution projects worldwide.

Different from traditional box substations that are prone to rust, deformation and paint peeling, the UHPC integrated structure has no metal corrosion risk, excellent structural rigidity and seismic & wind resistance. The internal independent three-compartment partition design isolates electrical interference effectively, matched with professional ventilation, heat dissipation and intelligent monitoring systems. It supports long-term unattended stable operation in harsh environments such as coastal salt spray, desert drought, plateau low temperature and industrial corrosion areas. With ultra-long service life and zero shell maintenance advantages, UHPC prefabricated substation has become the high-quality preferred solution for modern high-standard outdoor power engineering.

Core Features

Premium UHPC Ultra-high Strength Structure: Adopts international standard ultra-high performance concrete material, with compressive strength up to 150MPa, 4-5 times higher than ordinary concrete, resisting structural deformation and cracking permanently.

Full Corrosion & Salt Spray Resistance: Dense non-porous structure effectively resists chloride ion erosion, acid and alkali corrosion and salt spray damage, perfectly adapting to coastal and industrial harsh corrosive environments.​​​​​​​

Zero Shell Maintenance & Ultra-long Lifespan: No rust, no paint peeling, no aging fading problems, eliminating regular anti-corrosion maintenance work, greatly reducing long-term operating costs.​​​​​​​

Extreme Weather Adaptability: Excellent frost resistance, waterproof and heat insulation performance, stable operation in -40℃~+50℃ extreme temperature, strong wind and heavy rain environments.​​​​​​​

Integrated Factory Pre-assembly: Complete factory assembly and pre-testing, on-site plug-and-play deployment, short construction cycle and no on-site pollution.​​​​​​​

High Safety & Stability: Physical isolation of HV, transformer and LV compartments, equipped with complete electrical protection and mechanical interlock devices, avoiding misoperation and fault risks.​​​​​​​

Fireproof & Anti-explosion: Inorganic UHPC material has natural fireproof and flame-retardant performance, high temperature resistance and no toxic gas emission, improving overall operation safety.​​​​​​​

Customized Aesthetic Design: Uniform and smooth shell appearance with customizable color and texture, integrating well with urban landscape, scenic spots and high-standard industrial environments.

Details Table

Item

Specification

Unit

Remark

Product Model

UHPC Prefabricated Substation

-

UHPC anti-corrosion integrated box substation

Rated Voltage (HV/LV)

12 / 0.4

kV

Standard civil & industrial voltage grade

Rated Capacity

100 ~ 3150

kVA

Full range customizable

Rated Frequency

50 / 60

Hz

Global grid compatibility

Vector Group

Dyn11

-

Superior harmonic suppression & stable voltage

Short-circuit Withstand Current

15 ~ 31.5

kA

1s short-time withstand

Protection Grade

IP54

-

Dustproof, waterproof & anti-salt spray

Cooling Method

AN / ONAN / AF

-

Natural & forced air cooling optional

Working Temperature Range

-40℃ ~ +50℃

-

Adapt to extreme climate conditions

Shell Compressive Strength

≥150

MPa

Ultra-high structural strength

Structural Design

Three independent compartments

-

HV / Transformer / LV isolated layout

Wind Resistance Grade

Grade 12

-

Strong outdoor wind resistance

Service Life

Up to 50

Years

Far longer than traditional steel substations

Executive Standard

IEC 61330, IEC 62271, GB/T 17467

-

International & national industry standards

Packaging and shipping

Zhonggong Steel (SHANDONG) Group Co., Ltd.boasts strong R&D, design and large-scale production capabilities, specializing in the R&D, manufacturing and sales of oil-immersed, dry-type and prefabricated transformers. Benefiting from a prime location and convenient transportation, our factory covers nearly 15,000 square meters.

Packaging and shipping

application

With reliable quality and mature craftsmanship, we rigorously control every production process. We deliver cost-effective, safe and stable transformers and premium services for global clients. Our products are well-sold at home and abroad, enjoying high recognition and trust worldwide.

application

factory

Equipped with advanced production and precision testing equipment, we have established a sound quality control system and standardized management. With reliable quality and mature craftsmanship, we rigorously control every production process. We deliver cost-effective, safe and stable transformers and premium services for global clients. Our products are well-sold at home and abroad, enjoying high recognition and trust worldwide.

factory

Get A Quote

Note: Please leave your email address, our professionals will contact you as soon as possible!

Leave Message

* Note: Please be sure to fill in the information accurately and keep the communication unblocked, we will get in touch with you as soon as possible

Submit